Looking at the New Industry Opportunities Behind Laser Cutting Head

Laser cutting machine, as the mainstream of sheet metal processing, especially cutting, is also popular in the advertising sign industry, so why is laser cutting function widely used in the advertising sign industry?

First of all, most of the workpieces of the advertising sign industry are mostly thin sheets below 1mm, and the materials are mainly stainless steel, aluminum plate and galvanized plate, and some decorative curtain walls are mainly copper plate and titanium alloy plate.  According to the output, thickness and production efficiency, the choice of 1500W-3000W fiber laser cutting machine can be met.

Secondly, the fiber laser cutting machine has good cutting quality and numerical control system, long service life, low maintenance costs, low energy consumption, and the laser of the fiber laser cutting machine can be transmitted through the fiber, convenient connection with the moving platform, to achieve flexible processing, which greatly simplifies the system design of the traditional laser cutting machine, but also increases the stability of the system and reduces the maintenance amount.  Suitable for industrial processing applications.

Advantages of laser cutting machines in sheet metal processing Compared with laser cutting machines, traditional cutting machines have low efficiency and poor precision. They cannot process precision parts and require experienced technicians to operate them. However, laser cutters are different. Laser cutting has the characteristics of high precision, fast cutting speed, not limited to cutting patterns, automatic typesetting, material saving, smooth cutting, and low processing cost; laser cutting has small heat-affected zone, small plate deformation, and narrow cutting slit; the incision has no mechanical stress , no shearing burrs; high processing accuracy, good repeatability, no damage to the material surface; CNC programming can process any plan, and can cut the entire sheet in large format without opening a mold, which has the advantages of economy and time saving. It can process sheet metal, stainless steel, chassis and cabinets.

There are many machines and equipment used in sheet metal processing because there are many processes, mainly including lathes, milling machines, planers, drill presses, boring machines, broaching machines, grinders and polishing machines. These machines and equipment can be subdivided.

Before the equipment is put into use, its workplace should be clean and free of debris. The oil pipes, gas pipes, wires, cables, etc. on site should be cleaned to prevent them from being damaged by rubbing during operation. The joints of oil pipes, air pipes, etc. should be checked frequently to see if they are tight, loose, or damaged. If damaged, it should be replaced immediately.

Processing Depending on the sheet metal processing, the process flow is also very different. Initially, it must go through the processes of blanking, assembly, flanging, stamping, bending and welding. Professional sheet metal processing companies have more excellent technical personnel who can accurately perform processes such as blanking and cutting to reduce product errors. Machining tools, lathes and technicians have become essential requirements. Only with these can we do a good job in sheet metal processing.

Laser Cladding, also known as laser melting or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base by adding cladding material to the surface of the substrate and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the substrate.

The lasers used for laser cladding are mainly CO2 lasers and solid lasers (mainly disk lasers, fiber lasers and diode lasers. The old lamp-pumped lasers have gradually faded out of the market due to low photoelectric conversion efficiency and cumbersome maintenance). Domestic and foreign scholars have done a lot of research on continuous CO2 laser cladding. The development of high-power solid lasers has developed rapidly and is mainly used for surface modification of non-ferrous alloys. According to literature reports, when using CO2 laser for aluminum alloy laser cladding, the aluminum alloy substrate is easily deformed or even collapsed under CO2 laser irradiation conditions. The output wavelength of solid lasers, especially disk lasers, is 1.06μm, which is one order of magnitude smaller than the wavelength of CO2 lasers, and is therefore more suitable for laser cladding of such metals.

Laser cladding has the following characteristics:

(1) Fast cooling rate (up to 106K/s), belonging to the rapid solidification process, easy to obtain fine-grained structure or produce new phases that cannot be obtained in the equilibrium state, such as non-stable phase, amorphous state, etc.

(2) The coating dilution rate is low (generally less than 5%), and it has a strong metallurgical bond or interface diffusion bond with the substrate. By adjusting the laser process parameters, a good coating with a low dilution rate can be obtained, and the coating composition and dilution degree are controllable;

(3) Small heat input and distortion, especially when high power density rapid cladding is used, the deformation can be reduced to the assembly tolerance of the part.

(4) There is almost no restriction on powder selection, especially when cladding high melting point alloys on the surface of low melting point metals;

(5) The thickness range of the cladding layer is large, and the coating thickness of a single powder feeding is 0.2~2.0mm;

(6) It can be selectively clad, with low material consumption and excellent performance-price ratio;

(7) Beam aiming can enable cladding in difficult-to-access areas;

(8) The process is easy to automate.